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miniature limit switch d4cc 1 miniature limit switch d4cc many models including roller lever switches are only 16-mm thick with connector ? new center roller lever models that enable ganged mounting of up to 6 switches. cable connectors for easy switch replacement. triple-seal construction for plungers to provide iec ip67, ul, and csa (type 3, 4, 13) degree of protection. operation indicators available for easy monitoring (standard in- dicator is lit when switch is not operating). model number structure model number legend 1. rated load (these codes are different from suffix codes of the d4c) 1: 1 a at 125 vac 2: 1 a at 125 vac (with led indicator) 3: 1 a at 30 vdc 4: 1 a at 30 vdc (with led indicator) 2. actuator 01: pin plunger 02: roller plunger 03: crossroller plunger 10: bevel plunger 24: roller lever 31: sealed pin plunger 32: sealed roller plunger 33: sealed crossroller plunger 41: panel mount pin plunger 42: panel mount roller plunger 43: panel mount crossroller plunger 50: plastic rod 60: center roller lever note: with standard models, the operation indicator turns off when the switch operates. if models with operation indicators that turn on when the switch operates are required, add "-b? to the end of the model number. 1 2 d4cc- @ 0 @@
2 miniature limit switch d4cc ordering information list of models limit switches note: 1. the meaning of suffix codes in the d4cc model number s is different from that in the d4c model numbers. 2. refer to the following table for cable plugs. accessories (order separately) plugs note: please contact your local omron sales office for details. actuator 1 a at 125 vac 1 a at 30 vdc without indicator with indicator without indicator with indicator d4cc-1001 d4cc-2001 d4cc-3001 d4cc-4001 d4cc-1002 d4cc-2002 d4cc-3002 d4cc-4002 d4cc-1003 d4cc-2003 d4cc-3003 d4cc-4003 d4cc-1010 d4cc-2010 d4cc-3010 d4cc-4010 d4cc-1024 d4cc-2024 d4cc-3024 d4cc-4024 d4cc-1031 d4cc-2031 d4cc-3031 d4cc-4031 d4cc-1032 d4cc-2032 d4cc-3032 d4cc-4032 d4cc-1033 --- d4cc-3033 d4cc-4033 d4cc-1041 d4cc-2041 d4cc-3041 d4cc-4041 d4cc-1042 d4cc-2042 d4cc-3042 d4cc-4042 d4cc-1043 --- d4cc-3043 d4cc-4043 d4cc-1050 d4cc-2050 d4cc-3050 d4cc-4050 d4cc-1060 d4cc-2060 d4cc-3060 d4cc-4060 pin plunger roller plunger crossroller plunger bevel plunger high-sensitivity roller lever sealed pin plunger sealed roller plunger sealed crossroller plunger panel mount pin plunger panel mount roller plunger panel mount crossroller plunger plastic rod center roller lever type appearance no. of conductors cable length model vac straight 4 1 m XS2F-A421-C90-A 2 m xs2f-a421-d90-a 5 m xs2f-a421-g90-a 10 m xs2f-a421-j90-a vdc 1 m xs2f-d421-c80-a 2 m xs2f-d421-d80-a 5 m xs2f-d421-g80-a 10 m xs2f-d421-j80-a
miniature limit switch d4cc 3 special mounting plate it is possible to replace an wl limit switch with a d4cc limit switch mounted on this plate without changing the position of the dog or cam. the following is the conversion table: example remarks there is no difference in mounting pitch between the mounting plate and the wl. the mounting depth of the d4cc with the mounting plate attached is, however, shorter than that of the panel-mounted wl. specifications approved standards approved standard ratings ul-csa d4cc-1, d4cc-2 d150 ratings note: 1. the above current ratings are for steady-state current. 2. inductive loads have a power factor of 0.4 min. (ac) and a time constant of 7 ms max. (dc). 3. lamp loads have an inrush current of 10 times the steady-state current. 4. motor loads have an inrush current of 6 times the steady-state current. d4cc-3, d4cc-4, 1 a at 30 vdc wl d4c plate model top plunger: wld plunger: d4cc- @ 001 d4c-p001 top roller plunger: wld2 roller plunger: d4cc- @ 002 d4c-p002 roller lever: wlg2 roller lever: d4cc- @ 024 d4c-p020 dog dog mounting plate plate agency standard file no. ul ul508 e76675 csa csa c22.2 no. 14 lr45746 rated voltage carry current current volt-amperes make break make break 120 vac 1.0 a 3.6 a 0.6 a 432 va 72 va rated voltage non-inductive load inductive load resistive load lamp load inductive load motor load nc no nc no nc no nc no 125 vac 1 a 1 a 1 a 0.7 a 1 a 1 a 1 a 1 a 30 vdc 1 a1 a1 a1 a1 a1 a1 a1 a inrush current nc 5 a max. no 2.5 a max.
4 miniature limit switch d4cc characteristics note: 1. the above figures are initial values. 2. the values are calculated at an operating temperature of 5 c to 35 c, and an operating humidity of 40% to 70%. contact your omron sales representative for more detailed in formation on other operating environments. 3. excluding plastic rod models. leakage current (for switches with indicators) the leakage current and resistance of switches with indicators are as follows: operating characteristics degree of protection ip67 durability (see note 2) mechanical: 10,000,000 operations min. electrical: 200,000 operations min. (1 a at 125 vac, resistive load) operating speed plunger: 0.1 mm to 0.5 m/s roller lever: 1 mm to 1 m/s operating frequency mechanical: 120 operations/min electrical: 30 operations/min rated frequency 50/60 hz insulation resistance 100 m ? min. (at 500 vdc) contact resistance (initial) 100 m ? max. dielectric strength 1,000 vac, 50/60 hz for 1 min between terminals of same polarity 1,500 vac, 50/60 hz for 1 min between current-carrying metal parts and ground, and between each terminal and non-current-carrying metal part vibration resistance malfunction: 10 to 55 hz, 1.5-mm double amplitude (see note 3) shock resistance destruction: 1,000 m/s 2 min. malfunction: 500 m/s 2 min. ambient temperature operating: ?10 c to 70 c (with no icing) ambient humidity operating: 95% max. weight approx. 120 g (in the case of d4cc-1002) item d4cc-2 @@@ d4cc-4 @@@ vo l tag e 125 vac 30 vdc leakage current 1.0 ma 1.0 ma resistive value 150 k ? 30 k ? model d4cc- @ 001 d4cc- @ 002 d4cc- @ 003 d4cc- @ 010 d4cc- @ 024 of max. 11.77 n 11.77 n 11.77 n 11.77 n 5.69 n rf min. 4.41 n 4.41 n 4.41 n 4.41 n 1.47 n pt max. 1.8 mm 1.8 mm 1.8 mm 1.8 mm 10 3 ot min. 3 mm 3 mm 3 mm 3 mm 50 md max. 0.2 mm 0.2 mm 0.2 mm 0.2 mm 3 op 15.7 1 mm 28.5 1 mm 28.5 1 mm 28.5 1 mm --- model d4cc- @ 031 d4cc- @ 032 d4cc- @ 033 d4cc- @ 041 d4cc- @ 042 d4cc- @ 043 of max. 17.65 n 17.65 n 17.65 n 11.77 n 11.77 n 11.77 n rf min. 4.41 n 4.41 n 4.41 n 4.41 n 4.41 n 4.41 n pt max. 1.8 mm 1.8 mm 1.8 mm 1.8 mm 1.8 mm 1.8 mm ot min. 3 mm 3 mm 3 mm 3 mm 3 mm 3 mm md max. 0.2 mm 0.2 mm 0.2 mm 0.2 mm 0.2 mm 0.2 mm op 24.9 1 mm 34.3 1 mm 34.3 1 mm 31.2 1 mm 36.8 1 mm 36.8 1 mm tt (reference value) (5) mm (5) mm (5) mm (5) mm (5) mm (5) mm model d4cc- @ 050 d4cc- @ 060 of max. 1.47 n 6.67 n rf min. --- 1.47 n pt max. 15 10 3 ot min. --- 50 md max. --- 3
miniature limit switch d4cc 5 contact form ac switches (d4cc-10 @@ , 20 @@ ) note 1. "lights when operated" means that when the actuator is turned or pushed and the limit switch contact leaves the nc side, the in dicator lights. 2. "lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuato r is turned or pushed and the contact comes into contact with the no side, the indicator turns off. dc switches (d4cc-30 @@ , 40 @@ ) note 1. "lights when operated" means that when the actuator is turned or pushed and the limit switch contact leaves the nc side, the in dicator lights. 2. "lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuato r is turned or pushed and the contact comes into contact with the no side, the indicator turns off. plugs nc com e no no com nc e (2) (3) (1) (4) no com nc e (2) (3) (1) (4) with led indicator (lights when operated) pin no. pin no. without indicator with indicator note: the indicators of these models are lit when the switches are not actuated. when the switches are actuated, the indicator are off. no com nc e (2) (3) (1) (4) pin no. nc com no e no com nc e (2) (3) (1) (4) no com nc e (2) (3) (1) (4) pin no. pin no. without indicator with indicator note: the indicators of these models are lit when the switches are not actuated. when the switches are actuated, the indicator are off. with led indicator (lights when operated) no com nc e (2) (3) (1) (4) pin no. pin no. 1. brown 2. white 3. blue 4. black plug cable pin no. 1. brown 2. white 3. blue 4. black plug cable ac type dc type
6 miniature limit switch d4cc nomenclature s protective nitrile rubber cap (nbr) led indicator roller center lever built-in switch ground terminal molded resin o ring (nbr) nitrile rubber diaphragm open space (to reduce a change in internal pneumatic pressure and to prevent the res- piratory movement of the switch.) connector receptacle o ring (nbr) spacer (prevents the switch from biting cut chips.)
miniature limit switch d4cc 7 dimensions note: 1. all units are in millimeters unless otherwise indicated. 2. the @ in each model number is replaced with the code expressing the rated load of the model. refer to ordering information. 3. unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. limit switches 4 7.5 8 2 1.4 10.5 (2) 1.5 pt op m12 x 1 23 34 16 2 25 0.1 1.4 1.5 34 7.5 m12 x 1 23 11.4 8 2 10.5 (2) 2 7 16 38r 44 0.8 31.5 0.8 25 0.1 1.4 1.5 2 23 2 34 10.5 (2) m12 x 1 pt op 2.8 7.5 8 7 16 25 0.1 16 2.8 7 7.5 8 23 2 1.4 1.5 34 2 m12 x 1 pt op 10.5 (2) 25 0.1 34 16 23 7 7.5 8 2.8 pt op m12 x 1 2 2 1.4 1.5 10.5 (2) 25 0.1 23 4.5 7.5 8 2 2 34 1.4 1.5 2.8 10.5 (2) pt op 16 m12 x 1 25 0.1 10 dia. stainless steel plunger rubber seal indicator 40 max. 57 max. 40 max. indicator 50 max. 65 max. 10 dia. stainless steel plunger indicator 40 max. 59.5 max. 75 max. 12 dia. x 5 stainless steel roller 40 max. 16 indicator 75 max. 59.5 max. 40 max. 12 dia. x 5 stainless steel roller indicator 75 max. 59.5 max. 10 dia. stainless steel plunger 40 max. 57 max. 62.2 max. indicator pin plunger d4cc- @ 001 roller plunger d4cc- @ 002 crossroller plunger d4cc- @ 003 bevel plunger d4cc- @ 010 roller lever d4cc- @ 024 sealed pin plunger d4cc- @ 031 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) correct setting position 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) correct setting position 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) correct setting position 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) correct setting position 110.7 max. 17.5 dia. x 7 stainless sintered roller m5 allen- head bolt (length: 12) 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6)
8 miniature limit switch d4cc 38 42 10.5 (2) 34 2 2 23 4.5 7.5 8 16 1.4 1.5 m12 x 1 104 2.5 25 0.1 4.5 7.5 8 1.5 2.8 10.5 (2) m12 x 1 m14 1 23 34 op 16 1.4 2 2 pt 25 0.1 7.5 4.5 8 2 2 10.5 (2) 2.8 1.4 1.5 16 m12 x 1 m14 1 op 34 pt 23 25 0.1 4.5 7.5 8 23 2 10.5 (2) 1.4 1.5 2.8 m12 x 1 m14 1 op pt 2 16 25 0.1 34 4 7.5 8 2 2 10.5 (2) m12 x 1 34 op 23 1.4 1.5 16 pt 4 7.5 8 2 1.4 1.5 10.5 (2) m12 x 1 2 23 op pt 34 16 25 0.1 25 0.1 13 12.5 13 12.5 13 12.5 nylon rod rubber seal 57 max. 40 max. 3.2 dia. 6.6 dia. indicator (see note 2) (see note 1) 12 dia. x 5 stainless steel roller indicator 40 max. 57 max. 12 dia. x 5 stainless steel roller indicator 40 max. 57 max. 10 dia. stainless steel plunger indicator 40 max. 57 max. 12 dia. x 5 stainless steel roller rubber seal indicator 57 max. 40 max. 12 dia. x 5 stainless steel roller rubber seal indicator 40 max. 57 max. sealed roller plunger d4cc- @ 032 sealed crossroller plunger d4cc- @ 033 panel mount pin plunger d4cc- @ 041 panel mount roller plunger d4cc- @ 042 panel mount crossroller plunger d4cc- @ 043 plastic rod d4cc- @@ 50 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) correct setting position 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) correct setting position 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) correct setting position 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) note: 1. operation is possible in any direction except parallel to the axis . 2. the ideal range for operation is between the tip of the rod and 1/3 of the length of the actuator.
miniature limit switch d4cc 9 plugs 11 23 (2) 8 34 2 18.9 65.65 7 7.5 1.4 1. 5 16 m12 x 1 25 0.1 38r 40 max. 110.7 max. indicator center roller lever d4cc- @@ 60 17.5 dia. x 7 stainless steel roller 0 tw o, 5 . 1 +0.2 dia. holes (counter-sunk 10.2 dia.; depth: 6) 1 m 2 m 5 m 10 m model cable length (l) xs2f-d421-c @ -a xs2f-d421-d @ -a xs2f-d421-g @ -a xs2f-d421-j @ -a 5 dia. 5 dia. 14.9 dia. 6 dia. xs2f-d421- @ 80-a (dc) xs2f-a421- @ 90-a (ac) (straight type)
10 miniature limit switch d4cc special mounting plates (limit switches are not attached to the plates.) 95 13.1 1.3 7 18.3 15.7 34.1 30 44 30 0.2 58.7 0.2 4-r2 25 0.2 5.1 0.2 11 dia. d4c-p001 (for d4cc- @ 001) 34 (op of wld) two, m5 x 0.8 tapped hole (see note 3.) note: 1. four hexagonal flat head bolts (m5 x 0.8, length: 10) and two allen-head bolts (m5 x 0.8, length: 15) are included. 2. all the holes with 5.2 +0.2 / 0 dia. must be used with m5 x 10 allen-head bolts. 3. all the m5-tapped holes must be used with m5 hexagonal flat head bolts. 0 four, 5.2 +0.2 dia. holes (see note 2.) 4-r2 14.7 34.1 30 44 75 1.3 53 1.5 9 0.2 5 0.2 9.2 0.2 30 0.2 58.7 0.2 25 0.2 15.5 9.5 28.5 34.1 30 44 95 1.3 13.1 4-r2 30 0.2 58.7 0.2 25 0.2 5.1 0.2 11 dia. d4c-p002 (for d4cc- @ 002) d4c-p020 (for d4cc- @ 024) 44 (op of wld2) two, m5 x 0.8 tapped hole (see note 3.) note: 1. four hexagonal flat head bolts (m5 x 0.8, length: 10) and two allen- head bolts (m5 x 0.8, length: 15) are included. 2. all the holes with 5.2 +0.2 / 0 dia. must be used with m5 x 10 allen-head bolts. 3. all the m5-tapped holes must be used with m5 hexagonal flat head bolts. 0 tw o, 5 . 1 +0.2 dia. (for positioning), into which a spring pin is press-fitted. two, m5 x 0.8 tapped hole (see note 3.) note: 1. four hexagonal flat head bolts (m5 x 0.8, length: 10), two allen-head bolts (m5 x 0.8, length: 15), and two spring pins (4 x 14) are includ- ed. 2. all the holes with 5.2 +0.2 / 0 dia. must be used with m5 x 10 allen-head bolts. 3. all the m5-tapped holes must be used with m5 hexagonal flat head bolts. 0 four, 5.2 +0.2 dia. holes (see note 2.) 0 four, 5.2 +0.2 dia. holes (see note 2.)
miniature limit switch d4cc 11 precautions correct use mounting make sure that the plate to which the d4cc is mounted is flat. if the plate is warped or has protruding parts, the d4cc may not malfunc- tion. mounting holes a maximum of 6 switches may be group-mounted. in this case, pay attention to the mounting direction so that the convex part of the group-mounting guide on one switch fits into the concave part of the guide on the other switch as shown in the figure below. for group mounting, the mounting panel must have a thickness (t) of 6 mm min. group mounting tightening torque be sure to tighten each screw to the proper tightening torque as shown in the table. note: by removing the two screws from the head, the head direction can be rotated 180 . after changing the head direction, re-tight- en to the torque specified above. be careful not to allow any for- eign substance to enter the switch. plug tightening connect the plug connector (b) to the connector threads of the d4cc. then firmly turn the plug connector by hand so that the con- nector threaded portion (c) will be completely covered by the plug connector (b) so that space (a) will be almost 0. do not use any tools, such as pliers, to tighten the plug connector, otherwise the plug connector may become damaged. make sure, however, that the plug connector is tightened securely, otherwise the rated degree of pro- tection of the d4cc may not be maintained. furthermore, the plug connector may be loosened by vibration. properly tightened connector 25 0.1 two, 5.2-dia. or m5 screw holes group-mounting guide (front: convex rear: concave) 16 mm t mounting plate no. type torque 1 m5 allen-head bolt 4.90 to 5.88 nm 2 m3.5 head mounting screw 0.78 to 0.88 nm 3 m5 allen-head bolt 4.90 to 5.88 nm (b) (c) (a) d4cc (a) (b) d4cc
12 miniature limit switch d4cc operation operation method, shapes of cam and dog, operating frequency, and overtravel have a significant effect on the service life and precision of a limit switch. for this reason, the dog angle must be 30 max., the surface roughness of the dog must be 6.3s min. and hardness must be hv400 to 500. to allow the plunger-type actuator to travel properly, adjust the dog and cam to the proper setting positi ons. the proper position is where the plunger groove fits the bushing top. to allow the roller lever-type actuator to travel properly, adjust the dog and cam so that the arrow head is positioned between the two convex markers as shown below. properly adjust the stroke of the center roller lever along with the dog or cam so that the concave part (a) of the head is located between the convex parts of the head as shown below when the center roller lever is pressed by the dog or cam. refer to the following to adjust the stroke of the lever based on the mounting hole level. others if failures, such as reset failures, in the plunger model are possible, use a model that has a rubber cap. do not expose the switch to water exceeding 70 c or use it in steam. 2.8 mm dog groove bushing top arrow head convex marker a a convex parts of head proper range proper range proper range proper range proper range proper range 44.9 (ttp) 65.3 to 64.6 (op) in the interest of product improvement, spec ifications are subject to change without notice. all dimensions shown are in millimeters. to convert millimeters into inches, multiply by 0. 03937. to convert grams into ounces, multiply by 0.03527. cat. no. c116-e1-02

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